Reconstruction of an orbital fracture in a mare using a 3D-printed patient-specific implant.
Abstract: To describe surgical repair of an orbital wall fracture communicating with the caudal maxillary sinus using a three dimensional (3D)-printed, patient-specific implant (PSI). Methods: Case report. Methods: A 25-year-old Haflinger mare (370 kg). Methods: The mare presented with severe chemosis and emphysema of the left upper and lower eyelid of 2-weeks duration due to a fracture of the ventral floor and inner wall of the left orbit that communicated with the caudal maxillary sinus. Computed tomographic (CT) data were used to design a PSI replicating the inner surface of the unfractured orbit. The data were converted to an STL file and 3D-printed using polylactic acid (PLA) filament. Surgical access was obtained via a concho-frontal sinus flap combined with sinoscopy. To reconstruct and seal the orbit, the PSI was lined with porcine small intestinal submucosa and secured to the inner orbital wall using two 3.0 mm titanium locking screws and synthetic, non-absorbable transosseous fiber loops. Results: The emphysema resolved postoperatively, and ocular function was unrestricted by the implant. Infection developed subcutaneously adjacent to the transosseous suture fixation at the maxillary bone but resolved with conservative management. Follow-up CT at 11 weeks and owner reports after 18 months confirmed a favorable cosmetic and functional outcome, with only minimal residual ptosis of the left upper eyelid. Conclusions: Application of a PSI axially to the left orbit successfully reconstructed the orbital wall and resolved the communication with the caudal maxillary sinus. Conclusions: Patient-specific implants represent a novel surgical option for the repair of complex orbital wall fractures in horses.
© 2025 The Author(s). Veterinary Surgery published by Wiley Periodicals LLC on behalf of American College of Veterinary Surgeons.
Publication Date: 2025-10-30 PubMed ID: 41165049DOI: 10.1111/vsu.70050Google Scholar: Lookup
The Equine Research Bank provides access to a large database of publicly available scientific literature. Inclusion in the Research Bank does not imply endorsement of study methods or findings by Mad Barn.
- Case Reports
- Journal Article
Cite This Article
APA
Gernhardt J, Böttcher P, Eule JC, Mählmann K, Müller E, Lischer CJ.
(2025).
Reconstruction of an orbital fracture in a mare using a 3D-printed patient-specific implant.
Vet Surg.
https://doi.org/10.1111/vsu.70050 Publication
Researcher Affiliations
- Equine Clinic, Freie Universität Berlin, Berlin, Germany.
- Small Animal Clinic, Freie Universität Berlin, Berlin, Germany.
- Unit for Ophthalmology, Veterinary Hospital, Freie Universität Berlin, Berlin, Germany.
- Equine Clinic, Freie Universität Berlin, Berlin, Germany.
- Equine Clinic, Freie Universität Berlin, Berlin, Germany.
- Equine Clinic, Freie Universität Berlin, Berlin, Germany.
References
This article includes 25 references
- Fürst A. Fractures of the Head. In: Wright IM, ed. Fractures in the Horse. 1st ed. John Wiley & Sons Ltd; 2022:759‐762.
- Hartley C, Grundon RA. Diseases and surgery of the globe and orbit. In: Gilger BC, ed. Equine ophthalmology. 3rd ed. John Wiley & Sons Inc; 2017:151‐196.
- Pierce KEJ, Townsend MW. Surgery of the globe and orbit. In: Auer J, Stick A, Kümmerle J, et al., eds. Equine Surgery. 5th ed. Elsevier Inc; 2019:910‐926.
- Blogg JR, Stanley RG, Phillip CJ. Skull and orbital blow‐out fractures in a horse. Equine Vet J. 1990;22:5‐7.
- Turner AS. Surgical Management of Depression Fractures of the equine skull. Vet Surg. 1979;8:29‐33.
- Gerding JC, Clode A, Gilger BC, Montgomery KW. Equine orbital fractures: a review of 18 cases (2006–2013). Vet Ophthalmol. 2014;17:97‐106.
- Gardner AK, Santschi EM, C. Mudge MC, Mudge MC, Belknap JK, Metzler AG. Intrasinus bolstering of traumatic maxillary sinus fractures by using Foley catheter balloons in two foals. Vet Surg. 2020;49:1255‐1261.
- Fürst A, Auer J. Periorbital Fractures. In: Auer J, Stick A, Kümmerle J, et al., eds. Equine Surgery. 5th ed. Elsevier; 2019:1815‐1817.
- McMaster M, Caldwell F, Gillen A, et al. Reconstruction of a complicated orbital depression fracture with Medial Wall and globe repositioning in a horse: a collaboration across disciplines and specialties. Vet Surg. 2015;45:529‐535.
- Habib LA, Yoon MK. Patient specific implants in orbital reconstruction: a pilot study. American Journal of Ophthalmology Case Reports. 2021;24:101222.
- Daungsupawong H, Wiwanitkit V. Application of 3D printing in veterinarian science. Res Vet Sci. 2025;186:105571.
- Deveci MZY, Altuğ ME, İşler CT, et al. Three‐dimensional printing applications in veterinary surgery. J Adv VetBio Sci Tech. 2022;7:130‐142.
- Thomas C, Amsellem P, Nascene D, Huang YH. Orthopedic applications of 3D printing in canine veterinary medicine. Front Vet Sci. 2025;12:1582720.
- Copperman TS, Idowu OO, Jalaj S, et al. Patient‐specific implants in oculofacial plastic surgery. Ophthalmic Plast Reconstr Surg. 2021;37:241‐247.
- Dautzenberg P, Volk HA, Huels N, et al. The effect of steam sterilization on different 3D printable materials for surgical use in veterinary medicine. BMC Vet Res. 2021;17:1‐6.
- Nickels FA, O'Neill H. Nasal Passages and Paranasal Sinuses. In: Auer J, Stick A, Kümmerle J, et al., eds. Equine Surgery. 5th ed. Elsevier Inc; 2019:698‐710.
- Hobert M, Sharma N, Benzimra C, et al. Case report: one‐stage craniectomy and cranioplasty digital workflow for three‐dimensional printed polyetheretherketone implant for an extensive skull multilobular osteochondosarcoma in a dog. Front Vet Sci. 2024;11:1459272.
- Kraft SL, Gavin P. Tomography and magnetic resonance imaging. Vet Clin North Am Equine Pract. 2001;17:115‐130.
- Yang MK, Ha SJ, Kim GJ, et al. Efficacy of 3D‐printed patient specific implant for orbital wall fracture repair in a series of 40 patients. Nature. 2025;15:4087.
- Kozakiewicz M, Elgalal M, Walkowiak B, Stefanczyk L. Technical concept of patient‐specific, ultrahigh molecular weight polyethylene orbital wall implant. J Craniomaxillofac Surg. 2013;41:282‐290.
- Kozakiewicz M, Szymor P. Comparison of pre‐bent titanium mesh versus polyethylene implants in patient specific orbital reconstructions. Head Face Med. 2013;9:9.
- Shi L, Ronfard V. Biochemical and biomechanical characterization of porcine small intestinal submucosa (SIS): a mini review. Int J Burns Trauma. 2013;3:173‐179.
- Phillips J, Riley KO, Woodworth BA. Porcine small intestine submucosal grafts for post‐tumor resection orbital reconstruction. Laryngoscope. 2014;124:219‐223.
- Gomez JH, Schumacher J, Lauten SD, et al. Effects of 3 biologic dressings on healing of cutaneous wounds on the limbs of horses. Can Vet J. 2004;68:49‐55.
- Bussieres M, Krohne SG, Stiles J, Townsend WM. The use of porcine small intestinal submucosa for the repair of full‐thickness corneal defects in dogs, cats and horses. Vet Ophthalmol. 2004;7:352‐359.
Citations
This article has been cited 0 times.Use Nutrition Calculator
Check if your horse's diet meets their nutrition requirements with our easy-to-use tool Check your horse's diet with our easy-to-use tool
Talk to a Nutritionist
Discuss your horse's feeding plan with our experts over a free phone consultation Discuss your horse's diet over a phone consultation
Submit Diet Evaluation
Get a customized feeding plan for your horse formulated by our equine nutritionists Get a custom feeding plan formulated by our nutritionists